Milwaukee Beverage Manufacturer Brews Up Big Energy Savings
Xpress® chiller plant optimization reduces facility’s electricity and water use without any production downtime and without new equipment
Facility Bio
- Milwaukee, WI
- Pasteurizer plant
- 2 x 500 ton chillers
Situation
- Primary/Secondary hydronic system design
- Chilled water equipment operated manually
- Metasys building automation system in good shape, no optimization sequence
Solution
- Convert systems to Integrated Primary/Secondary® design to raise the ΔT
- Integrate tekWorx Xpress® with existing BAS system
- All existing equipment and wiring remained in place
- Installation includes Energy Efficiency Performance Dashboard
Results That Exceed Client Expectations
Financial Savings
- Annual energy costs reduced by $42,000
- 3 year project payback
- $36,000 utility rebate
Energy Impact
- Over 750,000 gallons of water saved annually
- 472,600 kWh saved annually
Operational Benefits
- Real-time energy data on all chilled water equipment
- Equipment running in most efficient range, reduced wear and maintenance needs
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